The space created by hat channels can help to reduce dampness and make room for insulation. Read More…
Leading Manufacturers
M.P. Metal Products, Inc.
Ixonia, WI | 920-261-9650ISO 9001:2008 certified manufacturer specializing in custom roll forming. Unique profiles are run in gauges from 0.005" to 0.165" and widths up to 48" on 35 lines. Adding in-line operations may enhance your product.

Johnson Bros. Roll Forming Co.
Berkeley, IL | 708-449-7050Johnson Bros. is a leading manufacturer when it comes to roll forming metals, pre-finished and plain. Such as profiles, U-Channels, C-Channels, J-Channels, Hat Channels, Box Channels, Zee Channels, Strut Channels, moldings, and more.

United Roll Forming, Inc.
Elkhart, IN | 800-998-5940With over 50 years of experience, United Roll Forming specializes in roll forming for a variety of industries. Our products are the result of state-of-the-art machines that provide both quality and efficiency.

Roller Die & Forming Company, Inc.
Louisville, KY | 502-969-1327Producing five different standard products, as well as complicated roll forming sections and secondary operations such as notching, punching and fabricating, is Roller Die & Forming Company, Inc.

Premier Products of Racine, Inc.
Racine, WI | 262-633-2200Premier Products of Racine is a full-service company established in 1999 that provides custom roll formed products for applications such as outdoor appliances, tanker trucks, and office furniture.

Hat channels are almost always made out of metal, and aluminum is a popular choice because it is light and strong, so it can be easily installed during building projects without compromising quality. Hat channels are manufactured in metal fabrication shops by professionals who design, engineer and then manufacture them based on standardized or custom specifications.
Cold roll forming is used in some plants to slowly press the metal into the hat shape without heating it up, while other fabricators use a traditional mold at high temperatures to form the metal into the correct shape.
Some manufacturers, particularly larger industrial ones who create hat channels for major clients, will offer a team of in-house engineers who can design custom hat channels to meet a particular set of building specifications. The engineering team will then work with the production managers to establish an efficient process for building these custom hat channels with their equipment.
Process optimization is very important for speed and cost control. After manufacturing, hat channels are quickly distributed to suppliers and tradespeople to be used in building projects of all sizes. Because they are light, hat channels can be shipped via truck or train in very high volumes, making purchases convenient for large construction firms.